Wolf DF604CF Manual de servicio

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Dual Fuel Range
Technical Service Manual
© WOLF APPLIANCE, INC. 2007 ALL RIGHTS RESERVED JOB AID #804710 (Revision H)
DF30 - DF36 - DF48 - DF60
DF30-3 - DF36-3 - DF48-3 - DF60-3
DF30-4 - DF36-4 - DF48-4 - DF60-4
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Indice de contenidos

Pagina 1 - Dual Fuel Range

Dual Fuel RangeTechnical Service Manual© WOLF APPLIANCE, INC. 2007 ALL RIGHTS RESERVED JOB AID #804710 (Revision H)DF30 - DF36 - DF48 - DF60DF

Pagina 2

DDuuaall FFuueell RRaannggeeGeneral Information1-8TOP CONFIGURATIONS OF 30”, 36” and 48” DUAL FUEL RANGESDF486C 48” Dual Fuel Range with Six Burners

Pagina 3 - GENERAL INFORMATION

Wiring DiagramsDDuuaall FFuueell RRaannggee7-20POWER INPUTAMPCONNECTORNL1RIGHTREARRIGHTFRONTCHAR-BROILERMIDDLEREARMIDDLEFRONTLEFTREARLEFTFRONTRIGHTF

Pagina 4

Wiring DiagramsDDuuaall FFuueell RRaannggeess7-21POWER INPUTAMPCONNECTORNL110J4GND987654321DSISPARKERMIDDLEREARRIGHTREARMIDDLEFRONTRIGHTFRONTGriddle

Pagina 5

Wiring DiagramsDDuuaall FFuueell RRaannggee7-22Dual Fuel Rangetop HarnessModel DF606FPOWER INPUTAMPCONNECTORNL110J4GND987654321DSISPARKERMIDDLEREARR

Pagina 6

Wiring DiagramsDDuuaall FFuueell RRaannggeess7-2313NL216510J2UnlatchedSwitch2 pinConnector2 pinConnector4 pinConnector2343211Outer B ake E l ementI

Pagina 7

Wiring DiagramsDDuuaall FFuueell RRaannggee7-24L1L2OvenRelayBoardK1NOK2NOK3K4K5NONONOK7NOK1412212212345678911234Molex S abreConnectorOuter Bake El.1

Pagina 8

Wiring DiagramsDDuuaall FFuueell RRaannggeess7-25W olf A ppl i ance Company , L L C48 Dual Fuel OvenWiring DiagramW olf P N 807012 R evis on AModels

Pagina 9

Wiring DiagramsDDuuaall FFuueell RRaannggee7-26L1L230" OvenRelayBoardK1NOK2NOK3K4K5NONONOK7NOK141221221234567891234Molex S abr eConnectorOuter

Pagina 10 - General Information

Wiring DiagramsDDuuaall FFuueell RRaannggeess7-27W olf A ppl i ance Company, L L C60 Dual Fuel OvenWiring DiagramW olf P N 807013 R evis on AMODE L

Pagina 11

Wiring DiagramsDDuuaall FFuueell RRaannggee7-28L1L230" R ightRelayBoardK1NOK2NOK3K4K5NONONOK7NOK141221221234567891234Molex S abr eConnectorOut

Pagina 12

General Information1-9DDuuaall FFuueell RRaannggeeTOP CONFIGURATIONS OF 60” DUAL FUEL RANGESDF606CG 60” Dual Fuel Range with Six Burners and 11” Cha

Pagina 13 - INFORMATION

DDuuaall FFuueell RRaannggeeGeneral Information1-10

Pagina 14 - Installation Information

Installation Information2-1DDuuaall FFuueell RRaannggeeSECTION 2INSTALLATION INFORMATION

Pagina 15

DDuuaall FFuueell RRaannggeeInstallation Information2-2INSTALLATION INFORMATIONThis section of the manual covers some of the installation issues tha

Pagina 16

Installation Information2-3DDuuaall FFuueell RRaannggeeGas RequirementsWolf Dual Fuel Ranges are manufactured to work with natural gas or LP gas (Li

Pagina 17

DDuuaall FFuueell RRaannggeeInstallation Information2-4Gas Shut-off ValveThe supply line must be equipped with an approved shut-off valve. This val

Pagina 18

Installation Information2-5DDuuaall FFuueell RRaannggeeELOCATION OFELECTRICAL36"(91.4) 367/8"(93.7) TOCOOKINGSURFACE30" min (76.2)COO

Pagina 19 - SECTION 3

DDuuaall FFuueell RRaannggeeInstallation Information2-6Anti-Tip Bracket InstallationRaise the unit to desired height using the rear levelingcasters

Pagina 20 - Operation Information

Operation Information3-1DDuuaall FFuueell RRaannggeeSECTION 3OPERATIONINFORMATION

Pagina 22

DDuuaall FFuueell RRaannggeeOperation Information3-2THEORY OF OPERATIONA service technician should understand how a gas appliance operates before at

Pagina 23

Operational Information3-3DDuuaall FFuueell RRaannggeeRequirements for CombustionThere are three required elements for combustion to occur; Fuel (Ga

Pagina 24

DDuuaall FFuueell RRaannggeeOperation Information3-4Burner Components: (PTS 17000000)Burner Head - The component containing the burner ports where t

Pagina 25

Operational Information3-5DDuuaall FFuueell RRaannggeeFigure 3-1A. Burner ComponentsElectrodeBurnerBurner CapOrifice HolderSimmer OrificeMain Orifi

Pagina 26

DDuuaall FFuueell RRaannggeeOperation Information3-6Types of Burners:Blue Flame BurnersAll Wolf open surface burners, including the French Top burne

Pagina 27

Operational Information3-7DDuuaall FFuueell RRaannggeeOPERATION OF THE DUAL FUEL RANGE Surface BurnersA spark electrode ignites each surface burne

Pagina 28

DDuuaall FFuueell RRaannggeeOperation Information3-8Burner CapIgniterSealed BurnerAlignmentTabsFigure 3-3. Stacked Dual Burner Assembly (PTS 170000

Pagina 29

Operational Information3-9DDuuaall FFuueell RRaannggeeBurner PanAlthough resistant to most stains, it is not totally impervi-ous to damage. Sal

Pagina 30

DDuuaall FFuueell RRaannggeeOperation Information3-10Blank-Off Plate(If Applicable)Charbroiler FrameGrateIgniterMesh Screen(If Applicable)Part Ident

Pagina 31

Operational Information3-11DDuuaall FFuueell RRaannggeeTime of Day ClockThe clock can be visible on the display during all modes. Toset clock, pres

Pagina 32

General Information1-1DDuuaall FFuueell RRaannggeeSECTION 1GENERAL INFORMATION

Pagina 33

DDuuaall FFuueell RRaannggeeOperation Information3-12COOKING MODESThe dual fuel oven has multiple cooking modes, each dedicat-ed to give the best re

Pagina 34

Operational Information3-13DDuuaall FFuueell RRaannggeeBroil ModeThe top element is used to conduct an intense, radiantheat which browns one side of

Pagina 35

DDuuaall FFuueell RRaannggeeOperation Information3-14Convection Bake ModeThis mode combines heat from two convection ele-ments with some heat from t

Pagina 36

Operational Information3-15DDuuaall FFuueell RRaannggeeConvection Roast ModeHeat from both convection fans, plus some heatfrom the broil element, in

Pagina 37

DDuuaall FFuueell RRaannggeeOperation Information3-16OVEN FEATURESDehydration FeatureThis feature allows for slowly drying out food for preser-vatio

Pagina 38

Operational Information3-17DDuuaall FFuueell RRaannggeeDelayed Start FeatureThis feature controls the automatic timing of the oven’sOn and Off funct

Pagina 39

DDuuaall FFuueell RRaannggeeOperation Information3-18Sabbath FeatureThis feature allows for baking or keeping food warmwhile still adhering to the &

Pagina 40

Operational Information3-19DDuuaall FFuueell RRaannggeeDIAGNOSTIC MODEDiagnostic Mode allows the Service Technician toinspect the functionality of t

Pagina 41 - ACCESS AND REMOVAL

DDuuaall FFuueell RRaannggeeOperation Information3-20ERROR INDICATORSError codes can give a visual and audible alarm. The visual indication will be

Pagina 42 - COMPONENT ACCESS AND REMOVAL

Operational Information3-21DDuuaall FFuueell RRaannggeeTESTING THE OVEN RELAY BOARDElement TestingFirst access diagnostic mode. Once in diagnostic

Pagina 43 - (PTS 17000000)

DDuuaall FFuueell RRaannggeeGeneral Information1-2TECHNICAL ASSISTANCEIf you should have any questions regarding a Wolfappliance and/or this manual,

Pagina 44 - MUST BE REPLACED ANY TIME THE

DDuuaall FFuueell RRaannggeeOperation Information3-22Fans and MotorsFirst access diagnostic mode. Once in diagnostic mode, the technician can turn

Pagina 45 - (SWS 17000000)

Component Access & Removal4-1DDuuaall FFuueell RRaannggeeSECTION 4COMPONENTACCESS AND REMOVAL

Pagina 46

DDuuaall FFuueell RRaannggeeComponent Access & Removal4-2COMPONENT ACCESS AND REMOVALThis section explains how to access and remove components f

Pagina 47 - Support Removal

Component Access & Removal4-3DDuuaall FFuueell RRaannggeeFigure 4-1. Surface Grate Removal Surface Burner Components(PTS 17000000)Surface Burn

Pagina 48 - TO SEAL GAS CONNECTIONS

DDuuaall FFuueell RRaannggeeComponent Access & Removal4-4Figure 4-4. Venturi Removal Figure 4-6. Igniter Removal Figure 4-5. Outer Distribu

Pagina 49 - Char Pan

Component Access & Removal4-5DDuuaall FFuueell RRaannggeeSurface Burner Components(SWS 17000000)Burner Grate and Burner Assembly (SWS 17000000)T

Pagina 50 - Assembly Removal

DDuuaall FFuueell RRaannggeeComponent Access & Removal4-6Figure 4-7. Six Burner Top Pan Removal Burner Pan - 6 Burner RemovalIn order to remo

Pagina 51

Component Access & Removal4-7DDuuaall FFuueell RRaannggeeSimmerOrificeMainOrificeFigure 4-12. Orifice Locations Jet Holder Removal (PTS 170000

Pagina 52 - Bull Nose Components

DDuuaall FFuueell RRaannggeeComponent Access & Removal4-8Orifice Removal (SWS 17000000)The main and simmer orifice are threaded into the ori-fic

Pagina 53 - ECH Removal Screws

Component Access & Removal4-9DDuuaall FFuueell RRaannggeeRadiantCoverGrateChar PanFigure 4-13. Components that Lift Off Figure 4-14. Electrod

Pagina 54 - Valve Switch

General Information1-3DDuuaall FFuueell RRaannggeeTABLE OF CONTENTSPage #Page #Section 1 - General InformationIntroduction...

Pagina 55

DDuuaall FFuueell RRaannggeeComponent Access & Removal4-10Figure 4-18. Thermostat Support, Electrode and IR WeldAssembly Removal Figure 4-17.

Pagina 56 - Oven Door Components

Component Access & Removal4-11DDuuaall FFuueell RRaannggeeFigure 4-22. Solenoid Removal Figure 4-21. Thermostat Removal Figure 4-23. Infra

Pagina 57 - Retainer

DDuuaall FFuueell RRaannggeeComponent Access & Removal4-12Bull Nose ComponentsBurner Knobs, Burner Knob Bezel, Oven SelectorKnob, Function Selec

Pagina 58 - Door Baffle

Component Access & Removal4-13DDuuaall FFuueell RRaannggeeFigure 4-26. Removal of Components from Bull Nose Selector Switch RemovalTo remove th

Pagina 59 - Oven Compartment Components

DDuuaall FFuueell RRaannggeeComponent Access & Removal4-14Components Behind the Bull NoseValve Switch, Burner Valve, Charbroiler Valve,Griddle S

Pagina 60

Component Access & Removal4-15DDuuaall FFuueell RRaannggeeControl Board, Relay Board, Motorized Door Latch andTransformer RemovalUsing a small s

Pagina 61

DDuuaall FFuueell RRaannggeeComponent Access & Removal4-16Oven Door ComponentsOven Door RemovalThe oven door uses a spring and damper system. O

Pagina 62

Component Access & Removal4-17DDuuaall FFuueell RRaannggeeDoor AdjustmentsTo adjust doors for height use a 5/32” allen wrench toturn the allen s

Pagina 63 - TROUBLESHOOTING GUIDE

DDuuaall FFuueell RRaannggeeComponent Access & Removal4-18When removing or disconnecting the door hinge, remember it could recoil quickly when r

Pagina 64 - Troubleshooting Guide

Component Access & Removal4-19DDuuaall FFuueell RRaannggeeFigure 4-42. Convection Baffle Removal Oven Compartment ComponentsLeft and Right Rac

Pagina 65

DDuuaall FFuueell RRaannggeeGeneral Information1-4Page #Page #Section 4 - Component Access and Removal Cont’dInfrared Griddle Components...

Pagina 66

DDuuaall FFuueell RRaannggeeComponent Access & Removal4-20Figure 4-45. RTD and Probe Removal Figure 4-46. Bake Element Removal Temperature S

Pagina 67

Component Access & Removal4-21DDuuaall FFuueell RRaannggeeFigure 4-49. Removal of Back Panel Components Side and Back Panel ComponentsOuter Si

Pagina 68

4-22Component Access & RemovalDDuuaall FFuueell RRaannggee

Pagina 69

Troubleshooting Guide5-1DDuuaall FFuueell RRaannggeeSECTION 5TROUBLESHOOTING GUIDE

Pagina 70

DDuuaall FFuueell RRaannggeeTroubleshooting Guide5-2TROUBLESHOOTING GUIDEThis section of the manual contains the General Troubleshooting Guide which

Pagina 71

Troubleshooting Guide5-3DDuuaall FFuueell RRaannggeepage #Problems Associated with the Surface BurnersA. Constant Sparking...

Pagina 72

DDuuaall FFuueell RRaannggeeTroubleshooting Guide5-4PROBLEM POSSIBLE CAUSE TEST / ACTIONA. CONSTANT SPARKING ATSURFACE BURNERB. INTERMITTENT SPARKIN

Pagina 73

Troubleshooting Guide5-5DDuuaall FFuueell RRaannggeePROBLEM POSSIBLE CAUSE TEST / ACTIONG. CONSTANT SPARKING ATCHARBROILERH. INTERMITTENT SPARKINGAT

Pagina 74

DDuuaall FFuueell RRaannggeeTroubleshooting Guide5-6M. CONSTANT SPARKING ATGRIDDLE / FTN. INTERMITTENT SPARKINGAT GRIDDLE / FTO. POOR IGNITION AT GR

Pagina 75

Troubleshooting Guide5-7DDuuaall FFuueell RRaannggeePROBLEM POSSIBLE CAUSE TEST / ACTIONR. “CFH” INDICATOR LIGHTONBUT NO HEAT ON GRIDDLE SURFACES. “

Pagina 76

General Information1-5DDuuaall FFuueell RRaannggeeWARRANTY INFORMATIONThis page contains a summary of the 2 & 5 Year Warranty that is supplied w

Pagina 77 - TECHNICAL DATA

DDuuaall FFuueell RRaannggeeTroubleshooting Guide5-8PROBLEM POSSIBLE CAUSE TEST / ACTIONAA . NO DISPLAY IN ECHBB. UNRESPONSIVE KEYPAD(S)CC. ECH DOES

Pagina 78 - Technical Data

Troubleshooting Guide5-9DDuuaall FFuueell RRaannggeePROBLEM POSSIBLE CAUSE TEST / ACTIONEE. LONG PREHEATFF. NO HEATGG. NO BROILHH. “CFH INDICATOR L

Pagina 79

DDuuaall FFuueell RRaannggeeTroubleshooting Guide5-10PROBLEM POSSIBLE CAUSE TEST / ACTIONMM. CONVECTION FAN DOES NOT WORKNN. NOISY CONVECTION FA

Pagina 80

Troubleshooting Guide5-11DDuuaall FFuueell RRaannggeeECH TROUBLESHOOTING FLOW CHARTStep 4. Testing Voltage at ECH (Electronic Conrol Housing)Using

Pagina 81 - DIAGRAMS

DDuuaall FFuueell RRaannggeeTroubleshooting Guide5-12Step 1. Testing Supply Voltage for DSI BoardUsing a volt/ohm meter set to read AC voltage, pla

Pagina 82

Oven Selector Switch TestTroubleshooting Guide5-13DDuuaall FFuueell RRaannggeeTESTING THE OVEN RELAY BOARDElement TestingFirst access diagnostic mod

Pagina 83

DDuuaall FFuueell RRaannggeeTroubleshooting Guide5-14Fans and MotorsFirst access diagnostic mode. Once in diagnostic mode, the technician can turn

Pagina 84

Technical DataDDuuaall FFuueell RRaannggee6-1SECTION 6TECHNICAL DATA

Pagina 85

DDuuaall FFuueell RRaannggeeTechnical Data6-2Technical Data ChartPart DescriptionVoltage OhmsPart NumberMotorized LatchTemperature SensorOven LightE

Pagina 86

Part DescriptionOrifice SizeMetric MarkingPart NumberBurner Valve, Lg, NatBurner Valve, Sml, NatBurner Valve, Lg, LPBurner Valve, Sml, LPJet Holder, L

Pagina 87

DDuuaall FFuueell RRaannggeeGeneral Information1-6MODEL FEATURES• Natural or LP gas rangetop with dual convection electric oven(s)• Small 18-inch ov

Pagina 88

DDuuaall FFuueell RRaannggeeTechnical Data6-4Operation Time Chart (Convection Fans May Operate in Preheat)BakeBroilRoastBake StoneConvectionConvect

Pagina 89 - Model DF486C

Wiring DiagramsDDuuaall FFuueell RRaannggeess7-1WIRINGDIAGRAMSSECTION 7

Pagina 90

Wiring DiagramsDDuuaall FFuueell RRaannggee7-2Outer Bake ElementInner Bake ElementL2 spliceBi-metalCutoutRight Convection ElementBroil ElementLeft C

Pagina 91 - Model DF484F

Wiring DiagramsDDuuaall FFuueell RRaannggeess7-3L1L2OvenRelayBoardK1NOK2NOK3K4K5K6NONONONOK7NOK141221221234567891123413Molex SabreConnectorPizzaElem

Pagina 92 - Model DF484CG

POWER INPUTAMPCONNECTORN3L11RIGHTFRONTSWITCHRIGHTREARSWITCHLEFTFRONTSWITCHLEFTREARSWITCHLEFTREARLEFTFRONTRIGHTFRONTRIGHTREARLEFT FRONTSPARK MODULEL1Ns

Pagina 93 - Model DF48DC

Wiring DiagramsDDuuaall FFuueell RRaannggeess7-5POWER INPUTAMPCONNECTORN3L11RIGHTFRONTSWITCHRIGHTREARSWITCHMIDDLEREARSWITCHLEFTFRONTSWITCHLEFTREARSW

Pagina 94 - Model DF48DG

Wiring DiagramsDDuuaall FFuueell RRaannggee7-6POWER INPUTAMPCONNECTORN3L11RIGHTFRONTSWITCHRIGHTREARSWITCHMIDDLEFRONTSWITCHMIDDLEREARSWITCHLEFTFRONTS

Pagina 95

Wiring DiagramsDDuuaall FFuueell RRaannggeessW olf Appliance Company, L LC48" Diagram OvenWiring D iagr amWolf # 804345A Revison AModelsDF 486C

Pagina 96

Wiring DiagramsDDuuaall FFuueell RRaannggee7-8L1L230" OvenRelayBoardK1NOK2NOK3K4K5K6NONONONOK7NOK14122122123456789123413Molex SabreConnectorPiz

Pagina 97

Wiring DiagramsDDuuaall FFuueell RRaannggeess7-9CHARBROILERSPARKMODULEL1NsparkleadRIGHT REARSPARKMODULEL1NsparkleadRIGHTFRONTSPARKMODULEL1Nsparklead

Pagina 98

General Information1-7DDuuaall FFuueell RRaannggeeMODEL NUMBER KEYRefer to this key for an example of the model numbers.Model: DF 36 6

Pagina 99

Wiring DiagramsDDuuaall FFuueell RRaannggee7-10POWER INPUTAMPCONNECTORN3L1110J4GND987654321DSISPARKERMIDDLEREARSPARKMODULEL1NsparkleadRIGHTREARSPARK

Pagina 100 - Wiring Diagrams

Wiring DiagramsDDuuaall FFuueell RRaannggeess7-11POWER INPUTAMPCONNECTORN3L11RIGHTFRONTSWITCHRIGHTREARSWITCHLEFTFRONTSWITCHLEFTREARSWITCHLEFTREARRIG

Pagina 101

Wiring DiagramsDDuuaall FFuueell RRaannggee7-12RIGHTFRONTSPARKMODULEL1NsparkleadRIGHTREARSPARKMODULEL1Nsparklead10J4GND987654321DSISPARKERRIGHTREARR

Pagina 102

Wiring DiagramsDDuuaall FFuueell RRaannggeess7-13RIGHTCHARBROILERSPARKMODULEL1NsparkleadRIGHTREARSPARKMODULEL1NsparkleadRIGHTFRONTSPARKMODULEL1Nspar

Pagina 103 - SWS 16000000

Wiring DiagramsDDuuaall FFuueell RRaannggee7-14RIGHTREARSPARKMODULEL1NsparkleadRIGHTFRONTSPARKMODULEL1NsparkleadPOWER INPUTAMPCONNECTORN3L1110J4GND9

Pagina 104

Wiring DiagramsDDuuaall FFuueell RRaannggeess7-15L1L230" R ightRelayBoardK1NOK2NOK3K4K5K6NONONONOK7NOK14122122123456789123413Molex S abreConnec

Pagina 105

Wiring DiagramsDDuuaall FFuueell RRaannggee7-16Wolf Appliance Company, LLC60" Wiring DiagramW olf # 805289A R evison AMODE L S : DF 606CG, DF 6

Pagina 106

Wiring DiagramsDDuuaall FFuueell RRaannggeess7-178POWER INPUTAMPCONNECTORNL110J4GND987654321DSISPARKERRIGHTREARRIGHTFRONTChar-BroilerLEFTREARLEFTFRO

Pagina 107

Wiring DiagramsDDuuaall FFuueell RRaannggee7-18POWER INPUTAMPCONNECTORNL110J4GND987654321DSISPARKERRIGHTREARRIGHTFRONTGriddleLEFTREARLEFTFRONTRIGHTF

Pagina 108

Wiring DiagramsDDuuaall FFuueell RRaannggeess7-19POWER INPUTAMPCONNECTORNL110J4GND987654321DSIMIDDLEREARRIGHTREARMIDDLEFRONTRIGHTFRONTChar-BroilerLE

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